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Vehicle Battery Testing Equipment Crush And Penetration Test SAE J2464

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Vehicle Battery Testing Equipment Crush And Penetration Test SAE J2464

Brand Name : Sinuo

Model Number : SN554B-30T

Certification : Calibration Certificate(Cost Additional)

Place of Origin : China

MOQ : 1

Price : Negotiable

Payment Terms : T/T

Supply Ability : 5 Sets Per Month

Delivery Time : 40 days

Packaging Details : plywood case

Test Space : 1000×1000×1000mm

Drive Method : Servo Motor +Electric cylinder drive

Pressure Range : 1KN～300kN, sensor maximum range 306kN

Pressure Accuracy : ±1%FS

Pressure Holding Time : 0~99min59s, can be set

Crush Acupuncture Speed : 0.1-83mm/s (adjustable)

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Vehicle Battery Testing Equipment Crush And Penetration Test SAE J2464
Product Information

Standard: Conforms to SAE J2464 Standard (Clause 4.3.3.1: Penetration Test; Clause 4.3.6.1: Crush Test), AIS 038 crush test in page no. 79 of 106 cl.no. 3.2, Nail penetration test in page no. 101 of 106 cl.no. 3.3.2 (a), IEC62133-2012, IS0 12405-4:2018, etc.

Features
  • The test software has a voltage acquisition function: automatically collects battery voltage changes during testing and stops when voltage reaches zero.
  • Three test modes (pressure, deformation, and voltage) can be used as control variables in any combination.
  • Computer operating system with Windows dialog box interface provides data saving, comparison and tracking functions.
  • Dedicated test control motherboard records force, displacement and voltage simultaneously with real-time monitoring.
  • Test can be controlled by collecting voltage signals - stops when set voltage value is reached.
  • Displays test speed and allows speed setting in computer software.
  • Three test conditions (pressure, deformation, voltage) can be set simultaneously - stops when any condition is met.
Environmental Requirements
  • Power supply: AC380(1±10%)V (50±0.5)Hz three-phase four-wire with protective ground wire
  • Installation site requirements: flat ground, good ventilation, no strong vibration or electromagnetic fields
  • Environmental conditions: Temperature: 20℃±5℃; Relative humidity: ≤85%RH; Atmospheric pressure: 80kPa～106kPa
  • Ground load-bearing capacity: ≥650kg/m² (for equipment weight ≤500kg)
  • Maintenance space: ≥600mm around equipment for access and door operation
Technical Parameters
Parameter Specification
User battery cell size

Maximum size (length x width x height): 300*300*250mm, weight: 18kg-30kg

Vehicle Battery Testing Equipment Crush And Penetration Test SAE J2464
Test space 1000×1000×1000mm (width, depth and height)
Dimensions 1200×1500×1850mm (width, depth and height, subject to actual design)
Pressure range 1KN～300kN, sensor maximum range 306kN
Crush acupuncture speed 0.1-83mm/s (adjustable)
Steel needle specifications

Φ3mm, Φ4mm, Φ5mm, Φ6mm, Φ8mm, Φ20mm; Length: 200mm; Material: Heat Treatment of Steel

Vehicle Battery Testing Equipment Crush And Penetration Test SAE J2464
Crush head

R75*250mm semi-cylinder, 2R75*250mm semi-cylinder, flat crush head

Vehicle Battery Testing Equipment Crush And Penetration Test SAE J2464
Temperature acquisition Range 0～+1000℃; Resolution: 0.1℃; Accuracy: ±0.5℃
Voltage acquisition Range: 0~100V; Accuracy: ≤±0.5%FS; Resolution: 10mV
Power 25KW, 380V power supply
Weight Approx. 800kg
Configuration List
No. Name Brand
1 Crush/acupuncture system Sinuo
2 Crush/acupuncture test software -
3 2 sets of crush fixtures/1 set of acupuncture fixture/2 sets of steel needles -
4 Computer HP or equivalent
5 Force sensor Keli
6 Electric cylinder ECY
Control Software Function
Function Type Description
Device parameter setting Pressure, Speed, Displacement (deformation), Holding time, Cut-off condition
Real-time parameter display Pressure, Displacement, Temperature, Voltage, Pressure and time curve
Operation options Test start/stop, Manual forward/backward/stop, Zero reset, Data recording, Save data (EXCEL, curve chart)
Other functions Data protection during power failure, Automatic reset, Multiple stop condition options
Safety Protection
  • Reliable grounding system
  • Emergency stop switch on control panel
  • Threshold protection: stops when test chamber door is opened
  • Input protection: undervoltage, overvoltage, overcurrent, phase loss protection
  • Operator protection: control system separated from test box for safety
Explosion-proof Measures
  • Doors equipped with 6mm diameter explosion-proof chains and explosion-proof nets
  • Pressure relief port automatically releases pressure if exceeds 1KG
  • Top-mounted exhaust port for gas discharge
Vehicle Battery Testing Equipment Crush And Penetration Test SAE J2464 Vehicle Battery Testing Equipment Crush And Penetration Test SAE J2464

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